ServicesVibration diagnostics and vibration adjustment
Vibration diagnostic software
Repair of electric motors
Quality Control Laboratory
Technical support and training
Vibration Diagnostic Software
For vibration diagnostics and balancing, we use advanced software and hardware systems that provide objective condition assessment, early fault detection, and reliable verification of corrective actions.
Our stationary monitoring systems are designed for continuous condition monitoring and in-depth diagnostics of rotating and dynamic equipment based on vibration analysis and other process parameters. This enables early detection of performance deviations, fault prediction, and prevention of emergency situations.
With their high performance, flexible architecture, and advanced software featuring an integrated expert diagnostic system, these solutions deliver component-level fault detection and comprehensive condition monitoring across a wide range of industrial equipment.
The system is effectively used to monitor pumps, compressors, fans, AC and DC motors, multi-stage gearboxes, various types of variators, as well as low-speed mechanisms operating at speeds below 1 RPM.
The system software includes specialized data processing and analysis algorithms that ensure reliable fault detection for equipment operating under non-stationary conditions — such as variable speeds, alternating loads, intermittent impacts, and other dynamic disturbances.
This applies to the following types of equipment:
- Drives and gearboxes of rolling mill stands with unidirectional and reversing motion
- Core metallurgical equipment (continuous casting machines, converters, furnaces, etc.)
- Drives, gearboxes, and drums for various types of crane equipment
- Lifting and conveying machinery (escalators, lifts, conveyors, belt conveyors, etc.)
- Forging and pressing equipment
The diagnostic server is a specialized industrial computer running licensed software (MS Windows and MS SQL Server) with a pre-configured software package. Its technical specifications are defined during the system configuration phase. If required, the server can be rack-mounted and equipped with a touchscreen monitor, printer, and other peripheral devices.
PLATFORM ADVANTAGES
1
GLOBAL DATA INTEGRATION
The software creates a unified information space for reliable condition monitoring and timely planning of maintenance and repairs across your entire equipment fleet. The shared diagnostic database enables efficient data exchange between various departments — diagnostics, production workshops, maintenance teams, mechanical and electrical engineering, as well as procurement.
2
SCALABILITY
Thanks to its flexible database architecture and the use of modern information technologies, the software can be expanded as needed while retaining all previously collected data. New process lines, production areas, and organizational units can be added to the diagnostic framework without compromising system performance or data integrity.
3
INTEGRABILITY
To improve the efficiency of plant operations — production, maintenance, and other processes — the software provides flexible interfaces for integration with external hardware and software systems. The diagnostic database can import data from process control systems (SCADA) and export diagnostic results with recommended replacement parts to EAM/ERP modules.
4
DISTRIBUTED ARCHITECTURE
The software uses modern distributed network technologies to ensure efficient information exchange between different departments and sites. Access to the centralized diagnostic database — or specific parts of it — is provided through remote workstations with role-based access control.
5
VERSATILITY
The SAFE PLANT software package supports a wide range of measurement systems — including vibrometers, portable analyzers, multi-channel data acquisition units, test stands, stationary systems, as well as thermal imaging and other NDT instruments from various manufacturers. Data from all these systems is recorded into a unified diagnostic database for centralized access and comprehensive analysis.
6
COMPATIBILITY
The software uses universal communication protocols and standard data formats, ensuring full compatibility with hardware and software from various manufacturers. A built-in database conversion utility helps migrate measurement data from legacy software platforms, so you can preserve years of historical data when upgrading to a new diagnostic system.
Compatibility is currently supported with the following types of measurement instruments:
- Vibrometers: Yal-0x (NPO Diagnostic Technologies), VK-5 (Vikont LLC), Opal, Yantar, Yantar-M (DIAMEKH 2000 LLC), VP-3405-2, VP-3410, VP-3420 (Baltech LLC), STD-500, STD-510 (Tekhnekon LLC), SM-21 (VAST Association LLC), ViPen, VibroVision-2 (Vibrocenter LLC)
- Vibration Analyzers: Brig, Corvet, Clipper (NPO Diagnostic Technologies), Agat, Agat-M, Quartz, Topaz, Topaz-V (DIAMEKH 2000 LLC), STD-3300 (Tekhnekon LLC), VP-3470 (Baltech LLC), SD-21, SD-22, SD-23 (VAST Association LLC), Diana-2M, ViAna-4 (Vibrocenter LLC), SmartBalancer (Schenk), Falcon (01 dB, France)
- Multi-channel data acquisition units: UMS-16-0x (NPO Diagnostic Technologies);
- Test stands: UMS-16_ED (motors), UMS-16_Pump (pumps), UMS-16_Fan (fans), UMS-16_Gear (gearboxes) — all manufactured by NPO Diagnostic Technologies;
- Stationary systems: CMS, MPS, MDS, UMS (NPO Diagnostic Technologies), Almaz, Rubin, Korund (DIAMEKH 2000 LLC), CTD-2060 (Tekhnekon LLC), TekhPrognoz (Komdiagnostika LLC);
- Laser alignment systems: Fregat (NPO Diagnostic Technologies), KVANT (Baltech LLC), Easy Laser, Vibro-Laser-5 (TEKKNOU JSC);
- Balancing machines: BM, TBM, VBM (BalanceMash STC);
- Software: DIAMANT 2, Aquamarine-Monitor, Almaz-Monitor, Agat Protocol (DIAMEKH 2000 LLC), DREAM (VAST Association LLC).
7
MODULARITY
The software features a modular architecture, where each module is designed for a specific set of user tasks — data visualization, measurement analysis, reporting, data exchange, and more. The list of modules and available functions is defined during the specification phase and can be expanded as needed.
8
EASE OF USE
The software was designed with a strong focus on user experience, featuring an intuitive interface that is accessible to various user groups. To achieve this, individual modules were developed based on feedback from maintenance, engineering, and management teams during industry-specific adaptation. Every interface screen was carefully crafted by designers following ergonomic principles.
9
ADAPTABILITY
The software includes a fully integrated expert system for automated component-level diagnostics of various equipment types, available as an optional module. This hybrid system combines a library of pre-configured diagnostic rules for specific equipment groups with a flexible toolkit for creating custom user rules. To ensure reliable diagnostics even with incomplete data — such as unknown operating conditions, missing component specifications, or bearing references — the expert system incorporates specialized algorithms for handling data gaps.
10
CONTINUOUS DEVELOPMENT
Our software is a flexible, dynamically evolving platform — with new modules, features, and tools being added on a regular basis. Development is driven by active feedback from experienced professionals and managers across various industries. Their input helps us continuously adapt the software to real production needs — updating component catalogs, refining diagnostic rules, and developing new report templates.
11
SUPPORT
All software updates are released monthly and available for free download from our website. Our qualified support team provides prompt assistance with implementation and deployment, as well as ongoing system maintenance to ensure stable and efficient operation.
We also offer a full range of services upon request, including software installation, database setup or migration, network architecture configuration, user access rights management, report customization based on your templates, development of data exchange protocols with external systems, and adaptation of expert diagnostic rules.
SUBMIT REQUEST
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